Manual Part # 99905270
Dominator II Parts & Specifications
Effective September 2011
Revised 20140925
IOWA MOLD TOOLING CO., INC.
PO Box 189 Garner, IA 50438
Tel: 641-923-3711 FAX: 641-923-2424 Website:http://www.imt.com
Copyright 2014 Iowa Mold Tooling Co., Inc. All rightsreserved
No part of this publication may be reproduced, stored in aretrieval system, or transmitted in any form or by any means,electronic, mechanical, photocopying, recording or otherwisewithout the prior written permission of Iowa Mold Tooling Co.,Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh CorporationCompany.
i
Contents Revisions......................................................................................................................................................v
Equipment Safety 7 Equipment Daily Safety Inspections...........................................................................................................10
Parts Ordering Information 11 Planned Maintenance Kits..........................................................................................................................13
Specifications 15 Equipment Specifications...........................................................................................................................15 Dominator II Sidepack Dimensions............................................................................................................17 Dominator II Chassis Specifications...........................................................................................................19
Assemblies & Installation 21 Body Installation (99905159).....................................................................................................................22 Body Assembly, Dominator II (99905253)................................................................................................23 Door Assembly (Dominator II) (99905142)...............................................................................................26 Key Cylinder Replacement.........................................................................................................................28 PTO Wiring Installation-2006 to Present (99904085)................................................................................29 PTO/Pump Rotation Guide (99904279).....................................................................................................34 Dominator II Crane Installation Hole Pattern (99905219)..........................................................................35 Dominator II - 8600 - 10000 Crane Installation Kit (99905067)................................................................ 36Hydraulic Installation, Crane (99905203)..................................................................................................38 Hydraulic Installation, CAS435HA Compressor (99905204)....................................................................39 Hydraulic Installation, CAS40P Compressor (99905350)..........................................................................41 Hydraulic Installation, Crane & CAS435HA Compressor(99905205) ......................................................42 Hydraulic Installation, Crane & CAS40P (99905351)...............................................................................45 Hydraulic Installation, Crane & CAS3560 (99905206)..............................................................................47 Hydraulic Installation, Crane, CAS60R Compressor (99905356).............................................................. 50Hydraulic Installation, CAS3560 Compressor (99905207)........................................................................52 Hydraulic Installation, CAS60R Compressor, Ford (99905357)................................................................ 54Hydraulic Installation, Crane, CAS45R Compressor (99905352).............................................................. 55Hydraulic Installation, CAS45R Compressor (99905353).........................................................................56 Hydraulic Reservoir (51723758)................................................................................................................57 Reservoir Assembly, 1.5" Suction (99905358)...........................................................................................60 Reservoir Assembly, 1.25" Suction (99905359).........................................................................................61 Compressor Installation, CAS435HA - CAS3560 - CAS2545 (99905254)............................................... 62 CAS40P MountingLocation & Installation (99905363)............................................................................64 CAS45R Mounting Location & Installation (99905364)............................................................................65 CAS60R Mounting Location & Installation (99905365)............................................................................66 Battery Relocation, Cover Installation (99905060)....................................................................................67 Installation Kit, Compartment Pressure Fan(99905252)............................................................................68 Electric Crane Installation (2003i, 3203i, 4004i, 5005i, 6006i)(99904394) .............................................. 69
ii Contents
Compartment Options 75 Compartment Layout (99905160)...............................................................................................................76 Parts List, Shelves (99905160)...................................................................................................................77 Installation Drawing, Shelves (99905160)..................................................................................................79 Installation Drawing, Door Trays (99905166)............................................................................................80 Dominator II Parts List, Drawer Units and Kits.........................................................................................81 Dominator II Drawer Set Reference Drawing............................................................................................83 Drawer Components...................................................................................................................................85 Compartment Options.................................................................................................................................86 Tool Box Tray (51711548).........................................................................................................................87 Tank Bracket, 2-Bottle (51719752)............................................................................................................88 Tank Bracket, 3-Bottle (51720021)............................................................................................................89 Pull-Out Bin Sets........................................................................................................................................90
Tailgate & Bumper Options 93 Tailgate Assembly (51718801)...................................................................................................................94 Bumper Hitch & Workbench Options........................................................................................................95
Air System Options 97 Air Tank Options........................................................................................................................................97 Air Tank Kit, 22.5 Gallon (51706697).......................................................................................................98 Air Tank Kit, 15 Gal (51707363)...............................................................................................................99 Air Tank Kit, Dual 15 Gal (51709693).....................................................................................................101 Air Tank Kit, 35 Gallon (51708336)........................................................................................................103 Air Tank Kit, 58 Gallon (51708369)........................................................................................................105 Stepless Ear Clamp Installation (99904411).............................................................................................107 Moisture Separator / Regulator / Oiler Assembly (51714805).................................................................108 Moisture Separator / Regulator / Oiler Parts (51714805).........................................................................109 Moisture Separator / Regulator / Oiler Installation...................................................................................110 Hose Reel (51725644)(Eff. 6/05/14)........................................................................................................111 Hose Reel (51713651)(Through 6/05/14).................................................................................................112
Telescoping Tops 113 Telescoping Loadbed Tops (99905245)...................................................................................................114
Boom Supports 117 Boom Support Placement (99905157)......................................................................................................117 Boom Support, Adjustable, 1015 & 2020 (51718847).............................................................................118 Boom Support, Electric Cranes (51720308).............................................................................................119 Boom Support, Adjustable (52723757)....................................................................................................120 Boom Support - Adjustable (51725142-Tall/51725144-Short)................................................................122 Boom Support Saddle (51725454-Wide/51725455-Narrow)...................................................................124 Boom Support Assembly(99905632).......................................................................................................126 Adjustable Boom Support Placement (99905641)....................................................................................127
Stabilizers 129
Contents iii
Front Stabilizer Matrix (Dominator II)(effective 08/2013).......................................................................130 Stabilizer Kit, Front Drop-Down (52723610)...........................................................................................131 Stabilizer Kit, Front Pull-Out (13") (52724169).......................................................................................132 Stabilizer Kit, Front Pull-Out (13") (51725574).......................................................................................133 Stabilizer Kit, Right Front Manual Out/Manual Down (19")(52723617) ................................................ 135Stabilizer Kit, Right Front Manual Out/Manual Down (19") (57725575)................................................ 136 StabilizerKit, Right & Left Side Front Pullout (19" & 25") (52724156)................................................. 138 StabilizerKit, Right & Left Side Front Pullout (19" & 25") (51725573)................................................. 139 RearStabilizers, Manual Out / Manual Down (31718953 / 99904047)(Eff.3/29/13) .............................. 140 Rear Stabilizers,Manual Out / Manual Down (31718953 / 99904047)(Through 3/28/13)...................... 142 Stabilizer Kit, Manual Out / Power Down(31724016/99905235)(Eff. 3/29/13)...................................... 144 Stabilizer Kit, ManualOut / Power Down (31724016/99905235)(Through 3/28/13).............................. 146 Stabilizer Kit, Power Out /Power Down (31724017 / 99905236)(Eff. 3/29/13)...................................... 148 Stabilizer Kit, PowerOut / Power Down (31724017 / 99905236)(Through 3/28/13).............................. 150 Stabilizer Assembly (51718746)...............................................................................................................152 Stabilizer Assembly, Stationary Mount (51718747).................................................................................153 Cylinder (51718751) (Thru. 9-05, Eff. 2/07)............................................................................................154
Electrical & Lighting 157 Electrical Panel, Dominator I-II(99905112) (Effective 7/24/14)............................................................. 158Electrical Panel, Dominator I-II (99905112) (Through 7/23/14).............................................................. 161Wiring Installation(99905415).................................................................................................................165 Ribbon Cable Replacement Parts (99905415-2).......................................................................................168 Ribbon Cable Connection Replacement Instructions...............................................................................169 Dominator ElectricalTroubleshooting......................................................................................................170 Electrical Installation (99905307).............................................................................................................172 Electrical Harness, Chassis, Dominator I-II (77441444)..........................................................................174 Electrical Harness, Power Panel, Dominator I-II (77441438)..................................................................176 Electrical Harness- Rear Body Lights (77441437)...................................................................................178 Electrical Harness, Left Sidepack(77441439)..........................................................................................179 11' Dom Harness, Flood & Marker Lights (77441441)............................................................................181 13-14' Dom Harness, Flood & Marker Lights (77441442).......................................................................182 Com Bus Replacement Harness (77441580)............................................................................................183 Chassis Interface Installation (99905369).................................................................................................184 Compartment / Flood Light Installation (99905266)................................................................................185 Installation, Front Flood Light Bracket (99905305).................................................................................187 LED Light Kits.........................................................................................................................................188
Miscellaneous Options 189 Headache Rack (99905201)......................................................................................................................190 Headache Rack (99905361)......................................................................................................................191 Salvage Installation Kit (99905243).........................................................................................................192 Salvage Pump Assembly (51721592).......................................................................................................195 Salvage Pump Installation (51713779).....................................................................................................196 Master Lock System Drawing (99903665)...............................................................................................197 Master Lock Kits......................................................................................................................................200 Ladder Installation(99905127).................................................................................................................201 Ladder Assembly(52723864)...................................................................................................................202 Removable Gate (51712986)....................................................................................................................203
Welder Platforms 205
iv Contents
Welder Deck, 24" Long with 2 Underbody Toolboxes (51720055)......................................................... 205Welder Deck, 35" Long with 2 Underbody Toolboxes (51720057)......................................................... 206Welder Deck, 36" Long with Flat Deck (51720059)................................................................................207 Welder Deck, 24" Long with Tall Compartment (51719952)..................................................................208 Welder Deck, 35" Long with Curbside Tall Compartment (51720061)................................................... 209 WelderDeck, 35" Long with Streetside Tall Compartment (51720063).................................................. 210
Dominator Decal Examples & Placement 211 Decal List..................................................................................................................................................212 IMT Diamond and Logo Placement.........................................................................................................213 Body Safety Decal Placement...................................................................................................................214 Dominator Control Decal Placement........................................................................................................216 Crane Safety Decals on Dominator Door.................................................................................................217 Hydraulic Oil Reservoir Decals................................................................................................................218 Fuel Tank Decal Placement......................................................................................................................219 Air Tank Decal Placement........................................................................................................................220 Stabilizer Decal Placement.......................................................................................................................220 Reflector & Hitch Decal Placement..........................................................................................................221 Compressor Decal Placement...................................................................................................................223
Thread Torque Charts 224
Contents v
Revisions DATE LOCATION DESCRIPTION 20110831 51719752,
51720021 ECN 11565 - 51719752, 51720021 hardware kits. Updatedpull-out bin set part numbers.
20110906 99905253 ECN 11555- Added spring on doors.51719752,
51720021 ECN 11565- Updated tank hardware.
20111005 ECN 11555 - Miscellaneous updates after pre-productionbuilds. 20111201 ECN 11628 - Update stabiilzer wording, decals. ECN11607 - Updated shelf divider kits by body side. 20111215Installation ECN 11627 - Added new compressor models. 20120117 ECN11666 Updated CAS60R installation. 20120119 52723757 ECN 11650 -Updated boom support. 31724016,
31724017 ECN 11656 - Added washer to stabilizer kit.
77441437 ECN 11669 - Changed connection on CJ700 Decal graphicsECN 11628-1- Updated decal graphics 51720308 ECN 11638 - Thickerwear pad in 51720308 boom support. 99905305 ECN 11638 - Added wirerouting notes. 20120302 52723757,
99905266 ECN 11689 - Hardware changes
99905363 ECN 11674 - Modified mounting pattern Electrical Addedinstallation and troubleshooting information. Drawer sets ECN 11702- Revised 10.5" sets to 10" width. Updated part numbers. 2012042051718751 ECN 11581 - Updated cylinder drawing. 51713779 ECN 11632,- Added salvage pump mounting drawing. 20120523 77441438 ECN 11746- Added compressor speed control. 99905067 ECN 11571- Updatedinstallation drawing. 51713779 ECN 11744 - Salvage pump plateremoved. 99905160 ECN 11745- Changed left sidepack shelf ends.20120724 99905060 ECN 11772-1 - New view of battery cover. 52723617ECN 11769 - Lengthened cap screw. 99905307 ECN 11761 - Added72060639, BOM change. 99905201 ECN 11760 - Added 72060026, drawingchange. 20130418 Page 19 Engineering markup; dimension change.51709516 Engineering markup; removed text. 51709517 Engineeringmarkup; removed text. 20130606 99905307 Image updated perengineering, chain hooks updated. 99905307 Updated parts list perengineering mark-up. 20130613 99905159 Per engineering mark-up;Note 3 grade 5 to 8 and torque spec. 20130927 LED Lights UpdatedLED light kits table per engineering. 52723610 ECN 12033 Updateddrawing and BOM table. 51722573 Added per engineering. 51722574Added per engineering. 51722575 Added per engineering. 99905253Added items 5 and 9 to drawing. 20131118 99905632 Added perengineering 99905641 Added per engineering 99905641 Added perengineering 20140303 51712986 Added per engineering 51719752Updated 51720021 Updated
vi Contents
20140425 99904047 99905235 99905236
ECN 11941 added new drawings Effective 3/29/13.
20140514 Key Cylinder Replacement
ECN 12201 new latch assembly Effective 9/25/13.
20140529 99905112 99905307
ECN 12166 Relocate power module ECN 12087 Updated BOMhardware
20140625 51710172 ECN 12210 BOM change: 60142620 was 60114831,60142621 was 60114832.
77441580 Added per Engineering. 51725644 ECN 12072-1 New HoseReel Kit 99905266 ECN 12181 Update Flood Light Bracket, 72602097was 72060004. 51725142 51725144 51725454 51725455
ECN 12235 Boom Support Saddle Revision, addedsub-assemblies.
20140828 Panel Ribbon Cable Installation
ECN 12247 Removed 77441464 & 77441466 from BOM. Added whereapplicable note.
99905245 ECN 12255 71415474 was 71412598 77441444 Added perEngineering. 99905245 ECN 12268 removed 8 access lids from 35-48tele tops. 20140925 Hydraulic Oil
Reservoir Decals
ECN 12279 Removed Mobil Oil info from 70394189.
7
Personnel Requirements
Certain inherent risks are associated with heavy equipment,including IMT Crane Body Mechanics Trucks, due to the nature oftheir use. Personnel working in the area of these vehicles aresubject to certain hazards that cannot be guarded against bymechanical means but only by the exercise of intelligence, care,and common sense. It is therefore essential for the owner of thisequipment to have personnel involved in the use and operation ofthese vehicles who are competent, careful, physically and mentallyqualified, and trained in the safe operation of this equipment.
Training Prior to using any of the equipment installed on orincorporated in the IMT Crane Body Mechanics Truck, you must:
Have already been fully trained to operate the vehicle andequipment. Have demonstrated the effectiveness of your training andthe extent of your knowledge.
BEFORE operating this vehicle and any associated equipment, you,the operator or maintainer, must read, understand, and follow theinstructions found in the operator and maintenance manuals from themanufacturers of major components used on this vehicle orequipment.
Proper tools and service equipment must be used, takingappropriate precautions as required by accepted safety practices,to prevent personal injury and/or equipment damage.
If you are uncertain about the safe operation of any aspect ofthis vehicle or equipment, stop immediately and seek furthertraining. You are the only person who knows what you don't know.You must speak up about the things you don't know, so you can learnabout them before someone is injured or killed because of your lackof knowledge. You are responsible for learning how to operate thisvehicle and equipment under all conditions without having to pauseto read this manual.
WARNING Only trained personnel should operate this equipment. Donot operate or service until you have read and
understood the operation and service manual suppliedwith thisequipment.
Manuals can be obtained from manufacturers websiteor bycontacting customer service.
Operating this equipment without knowledge or trainingmay leadto injury or death for you or others.
C H A P T E R 1
Equipment Safety
8 Dominator II Parts & Specifications Manual Part #99905270
Hazards When Moving About the Vehicle
Only climb, step, or walk on this vehicle where there are slipresistant surfaces and the opportunity to maintain three points ofcontact at all times. Some surfaces that should not be stepped onare marked with a No Step warning. All smooth surfaces should beavoided even if not specifically labeled with a No Step sign. Ifmaintenance or service requires access to a point on the vehiclenot provided with slip resistant surfaces and hand holds, then useOSHA approved ladders, stepstools, or other safe means foraccess.
DO NOT ride on the outside of the vehicle when it is moving.
70399191
Railings NOT provided.Surface may be slippery - NOT intendedforstepping, standing or walking.Falls may injure or kill.
No Step
70399192
FALL HAZARDSWhen climbing on or off vehicle, ALWAYS: Facevehicle. Use steps and handholds. Maintain three points of contactwith
vehicle (two feet and one hand or twohands and one foot.)
Keep steps, handholds, and walkwaysclean.
Use extra caution when wet, icy or muddy. Replace surfaces whenworn.Slips and falls can injure or kill.
Never ride on vehicle when it is in motion.
Fall from moving vehicle may injure or kill.
Chapter 1 Equipment Safety 9
70399193
HYDRAULIC FLUID HAZARDSHigh pressure fluid leak will pierceskin.Release pressure before working on system.Detect leaks withwood or cardboard.Wear sturdy gloves and goggles.NEVER usefingers.
Fluid injected in skin must be surgicallyremoved by traineddoctor immediately
Fluid injected into skin will injure or kill.
DANGER
or gangrene will result.
Burn Hazard.Oil temperatures may exceed 120 F (35 C).Do nottouch.Hot surface can burn skin.
Crane Safety
Your IMT Mechanics Truck may include a crane. Follow alloperating procedures posted on the crane and body and included inthe operator's manual for safe crane operation, including:
Powerline safety Proper job-site set-up Using stabilizers
If your equipment includes a crane, refer to your craneoperation and safety manual prior to operating your crane.
Hydraulic Hazards
Certain equipment on this vehicle, including cranes andcompressors, may be powered by high pressure hydraulic fluid. Mostheavy equipment operates on hydraulic power and it is commonthroughout industry. High pressure hydraulic fluid leaks aredangerous. If you see a hydraulic leak, shut down the equipment andcall in a service technician trained in safe methods oftrouble-shooting and servicing hydraulic power equipment.
Never search for leaks with your hands or other body parts. Highpressure hydraulic fluid at pressures as low as 100 psi canpenetrate skin. Use a piece of wood or cardboard to detect leaks,keeping hands and other body parts well away from the potentialsource of the leak.
If you suspect that you have been exposed to a high pressurehydraulic skin penetration, seek medical help immediately. The highpressure injection of a fluid such as hydraulic oil, grease andpaint constitutes a medical and surgical emergency, requiringaccess to appropriate specialist surgical expertise as soon aspossible. Often the injury appears minor. Dont be fooled. Fluidsinjected under the skin are highly toxic. The injury will lead togangrene, amputation, and death if not treated promptly.
Most doctors are not trained in treating hydraulic relatedinjuries. Make sure they are aware of the potential problems andget the recommend treatment needed to treat the injury.
10 Dominator II Parts & Specifications Manual Part #99905270
Equipment Daily Safety Inspections Use the following list as aguide when you are inspecting your unit at start-up and duringoperation. You may be required to log your inspection results usingthe Crane Log (IMT Manual No. 99900686) or the inspection checklistin the crane manual:
1 Vehicle - Check oil level, battery, lights, brakes, and tiresfor inflation, pressure, cuts, and loose or missing wheel lugs.
2 Safety Accessories - Check for proper function, oil levels,leaks and malfunctions. 3 Hydraulic Oil Reservoir - Check forproper oil level. Check for leaks and blockages. 4 Weldments -Check visually for damage, especially cracks or breaks in welds. 5Fasteners - Check pins, sheaves, nuts and bolts for breakage,excessive wear and
tightness.
6 Covers & Guards - Check for missing or improperlymaintained covers and guards. 7 Operation Placards and SafetyDecals - Check for illegible or missing decals and placards.
Refer to the Decal section of this manual for more informationon the required decals.
8 Work Area - Check for hazards including powerlines,obstructions, etc.
Replace or repair any items as needed prior to equipmentoperation.
In addition, inspect your crane per the daily safety inspectioninstructions in the crane manual.
11
GENERAL
This remainder of this manual contains the exploded partsdrawings and accompanying parts lists for the assemblies used onthis body. For equipment such as cranes, compressors, and winches,refer to the appropriate service manual.
BODY IDENTIFICATION
Every IMT body has an identification placard (see figure). Thisplacard is attached in the upper left hand corner of the leftvertical 1 compartment.
RH RV3 RV2 RV1
LH LV3 LV3 LV1LR
Dominator Body Layout
SERIAL TAGLOCATION
When ordering parts, communicating warranty information, orreferring to the unit in correspondence, always include the serialnumber and model numbers. Address all inquiries to your authorizedIMT distributor or to:
Iowa Mold Tooling Co., Inc. Box 189, Garner, IA 50438-0189Telephone: 641-923-3711 Technical Support Fax: 641-923-2424
MODELNUMBER
SERIALNUMBER
MFGDATE
IOWA MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189
C H A P T E R 2
Parts Ordering Information
12 Dominator II Parts & Specifications Manual Part #99905270
PARTS IDENTIFICATION
To insure proper replacement parts are received, specify thecomplete number/letter sequence for any part requested. The partssections of this manual can assist you in determining the correctpart number.
ORDERING REPAIR PARTS
When ordering replacement parts:
1 Give the model number of the unit. 2 Give the serial number ofthe unit. 3 Specify the complete part number. When orderingcylinder parts, or one of the main
weldments, always give the stamped part number.
4 Give a complete description of the part. 5 Specify thequantity required. 6 Fill in your serial number to assist in futurereplacement parts ordering.
DOMINATOR SERIAL NUMBER:
Chapter 2 Parts Ordering Information 13
Planned Maintenance Kits Maintaining your equipment properlywill extend its function and performance over the life of themachine. IMT has developed planned maintenance kits for many of itsproducts which include filters, air and hydraulic filter elements,oil, grease, and other maintenance items. To order an IMT plannedmaintenance kit, please contact IMT customer service at800-554-4421. For additional information on IMT planned maintenancekits for your equipment, please contact IMT Technical Support at800-554-4421 or (641) 923-4633.
Frequency Task Dominator Body
CAS435HA Compressor
CAS2545 Compressor
CAS3560 Compressor
CAS40P Compressor
CAS60R Compr.
CAS45R Compr.
Monthly Drain moisture from compressor air tank.
Every 6 months
Change compressor oil filter element.
70048233 73396426 70048249 70049252
Change compressor oil. 51085090 89086201 89086201 8908622089086222 89086222 Change compressor air filter.
70048217 70048217 70048217 71414999 70048250 70048253
Change compressor separator element.
70048248 70048251
Change moisture separator filter element.
70048209
Change hydraulic oil. Change filter element and breather capelement on Dominator hydraulic reservoir.
73052153 filter element, 70048245 breather element
Once per year (Every 12 months)
Change compressor coalescer filter.
70048234 73396427
Check belts on compressor. Change if needed.
70580210 (3) 70580211 70580212
14 Dominator II Parts & Specifications Manual Part #99905270
Planned Maintenance Kit part numbers:
DOMINATOR - CRANE - CAS435HA COMPRESSOR - 91724292 (12-monthkit); 91724450 (36-month kit); 91724453 (60-month kit)
DOMINATOR - CRANE - CAS3560 COMPRESSOR - 91724293 (12-monthkit); 91724451 (36-month kit); 91724454 (60-month kit)
DOMINATOR - CRANE- CAS2545 COMPRESSOR - 91724294 (12-month kit);91724452 (36-month kit)
DOMINATOR - CRANE - CAS40P COMPRESSOR - 91724477 (36-month kit);91724480 (60-month kit)
DOMINATOR - CRANE - CAS60R COMPRESSOR - 91724478 (36-month kit);91724481 (60-month kit)
DOMINATOR - CRANE - CAS45R COMPRESSOR - 91724479 (36-monthkit)
Maintenance Kits include compressor coalescer filters, oilfilters, hydraulic reservoir filters, air filters, compressor oil,moisture separator filters, and Moluballoy grease for greasing thegear bearing teeth. Crane grease and hydraulic oil not included in1-year kits. See the crane parts manual for specific greasinglocations.
15
In This Chapter Equipment Specifications......................................................... 15Dominator II Sidepack Dimensions........................................... 17 Dominator II ChassisSpecifications ......................................... 19
Equipment Specifications SPECIFICATIONS 11-foot 13-foot 14-footBody Rating 75,000 ft-lb (10.4 tm) 75,000 ft-lb (10.4 tm) 75,000ft-lb (10.4 tm) Body Weight 3,722 lb to 3,898 lb (1688
- 1768 kg) (Based on configuration)
4,205 lb (1907 kg) 4,439 lb to 4,553 lb (2014 - 2065 kg) (Basedon configuration)
Body Width (including rain eaves) 96 in (244 cm) 96 in (244 cm)96 in (244 cm) Sidepack Height 52 in (132 cm) 52 in (132 cm) 52 in(132 cm) Sidepack Depth 22 in (56 cm) 22 in (56 cm) 22 in (56 cm)Cargo Deck Width 50 in (127 cm) 50 in (127 cm) 50 in (127 cm)Workbench Depth 24 in (61 cm) 24 in (61 cm) 24 in (61 cm) TailgateHeight 10 in (25.4 cm) 10 in (25.4 cm) 10 in (25.4 cm) StorageCapacity (including workbench) 141.5 ft to 164.9 ft (4.0 -
4.6 m) (Based on configuration)
179.0 ft (5.1 m) 197.1 to 215.4 ft (5.6 - 6.1 m) (Based onconfiguration)
Angle of Departure 13 13 13 Standard Configurations 11-footbody
52" (132.1 cm) standard left-hand and right-hand sidepacks Rightfront raised* to 60" (152.4 cm) Right front and left front raised*to 60" (152.4 cm) Right front raised* to 60" (152.4 cm); All leftside compartments raised to 60" (152.4 cm) All raised to 60" (152.4cm)
13-foot body Right front raised* to 60" (152.4 cm) 14-footbody
Right front and left front raised* to 60" (152.4 cm) Right frontraised* to 60" (152.4 cm); All left side compartments raised to 60"(152.4 cm). All raised* to 60" (152.4 cm)
* Includes 1st and 2nd vertical compartments. NOTE: Crane box is52" high for all configurations.
C H A P T E R 3
Specifications
16 Dominator II Parts & Specifications Manual Part #99905270
Body Materials The sidepacks are constructed of 10-gauge and12-gauge galvannealed steel. The floor structure is constructed of10-gauge galvannealed and 1/8 deckplate steel. The workbench isconstructed of galvannealed and cold rolled steel. Body Weights
11 ft RH & LH standard 3,722 lb (1688 kg) 11 ft RF raised3,789 lb (1719 kg) 11 ft RF & LF raised 3,845 lb (1744 kg) 11ft RF raised / LH all raised 3,883 lb (1761 kg) 11 ft RH & LHall raised 3,897 lb (1767 kg) 13 ft RF raised 4,205 lb (1907 kg) 14ft RF & LF raised 4,439 lb (2014 kg) 14 ft RF raised / LH allraised 4,502 lb (2042 kg) 14 ft All raised 4,553 lb (2065 kg)
Body Sub-Structure Patented inverted A-frame design constructedof 10-gauge galvannealed material with integral crane box, frontstabilizer receptacles and rear stabilizer housing. ElectricalSystem The electrical system consists of a central powerdistribution point in the crane box using automotive-styleharnesses. The circuits use white wire with the circuit functionprinted every 3. The harness is protected by an overbraid that isheat- and cut-resistant. Doors The doors are constructed of14-gauge galvannealed steel with internal formed eaves and hemmededges. The latches are a 3-point, locking rotary T-handle style.They are constructed of cast steel with a powder-coat finish. Thehinges are stainless steel with composite washers. StorageCapacity
11ft RH & LH standard 141.5 ft (4.4 m) 11 ft RF raised 146.6ft (4.2 m) 11 ft RF & LF raised 151.8 ft (4.3 m) 11 ft RFraised / LH all raised 159.7 ft (4.5 m) 11 ft RH & LH allraised 164.9 ft (4.6 m) 13 ft RF raised 179.0 ft (5.1 m) 14 ft RF& LF raised 197.1 ft (5.6 m) 14 ft RF raised / LH all raised210.7 ft (6.0 m) 14 ft All raised 215.4 ft (6.1 m)
Options 1. Drawers and drawer sets 7. Individual incandescentcompartment lights 2. Standard adjustable shelves 8. Work lights 3.3" (7.6 cm) high divided adjustable shelves 9. High-intensity lightpackage 4. Stabilizers - manual and hydraulic 10. Compartmentpressurization system 5. Workbench vises and vise plates 11. Airsystems 6. Energy-absorbing boom support 12. Telescopic cranes upto 75,000 ft-lb
(10.4 tm)
Chapter 3 Specifications 17
Dominator II Sidepack Dimensions Left Hand Sidepack
F G H I J
T
AK
O P
B L C
Q
R
D M
E N
S Compartment Dimensions Door Opening Dimensions Usable
Depth Base Body
A B C D E F G H I J K L M N O P Q R S T
11ft Standard
52" (132.1)
52" (132.1)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
46.75" (118.7)
46.75" (118.7)
21.50" (54.6)
46.75" (118.7)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
11ft RF Raised
52" (132.1)
52" (132.1)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
46.75" (118.7)
46.75" (118.7)
21.50" (54.6)
46.75" (118.7)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
11ft RF & LF Raised
60" (152.4)
60" (152.4)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
46.75" (118.7)
21.50" (54.6)
46.75" (118.7)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
11ft RF & LH Raised
60" (152.4)
60" (152.4)
31.88" (81)
60" (152.4)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
50.38" (127.9)
29.50" (74.9)
54.75" (139.1)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
11ft All Raised
60" (152.4)
60" (152.4)
31.88" (81)
60" (152.4)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
50.38" (127.9)
29.50" (74.9)
54.75" (139.1)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
13ft RF Raised
52" (132.1)
52" (132.1)
52" (132.1)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
23.75" (60.3)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
46.75" (118.7)
46.75" (118.7)
21.50" (54.6)
46.75" (118.7)
29.75" (75.6)
18.38" (46.7)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
14ft RF & LF Raised
60" (152.4)
60" (152.4)
52" (132.1)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
35.75" (90.8)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
46.75" (118.7)
21.50" (54.6)
46.75" (118.7)
29.75" (75.6)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
14ft RF & LH Raised
60" (152.4)
60" (152.4)
60" (152.4)
31.88" (81)
60" (152.4)
34.93" (88.7)
35.75" (90.8)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
54.75" (139.1)
29.50" (74.9)
54.75" (139.1)
29.75" (75.6)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
18 Dominator II Parts & Specifications Manual Part #99905270
Right Hand Sidepack
SS QQ
RRMM
PP OO
KK
II HH GG FF
NN EE
JJ
TT
CC
BB
LL
DDAA
Compartment Dimensions Door Opening Dimensions Usable
Depth Base Body
AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT
11ft Standard
52" (132.1)
52" (132.1)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
46.75" (118.7)
46.75" (118.7)
21.50" (54.6)
50.38" (127.9)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
11ft RF Raised
60" (152.4)
60" (152.4)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
50.38" (127.9)
21.50" (54.6)
50.38" (127.9)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
11ft RF & LF Raised
60" (152.4)
60" (152.4)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
50.38" (127.9)
21.50" (54.6)
50.38" (127.9)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
11ft RF & LH Raised
60" (152.4)
60" (152.4)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
50.38" (127.9)
21.50" (54.6)
50.38" (127.9)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
11ft All Raised
60" (152.4)
60" (152.4)
31.88" (81)
52" (132.1)
34.93" (88.7)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
54.75" (139.1)
29.50" (74.9)
50.38" (127.9)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
13ft RF Raised
60" (152.4)
60" (152.4)
52" (132.1)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
23.75" (60.3)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
46.75" (118.7)
21.50" (54.6)
46.75" (118.7)
29.75" (75.6)
18.38" (46.7)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
14ft RF & LF Raised
60" (152.4)
60" (152.4)
52" (132.1)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
35.75" (90.8)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
46.75" (118.7)
21.50" (54.6)
46.75" (118.7)
29.75" (75.6)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
14ft RF & LH Raised
60" (152.4)
60" (152.4)
52" (132.1)
23.88" (60.7)
52" (132.1)
34.93" (88.7)
35.75" (90.8)
15.88 (40.3)
50.38" (127.9)
26.75" (67.9)
54.75" (139.1)
46.75" (118.7)
21.50" (54.6)
46.75" (118.7)
29.75" (75.6)
29.75" (75.6)
14.25" (36.2)
44.88" (114)
18.38" (46.7)
20.25" (51.4)
Chapter 3 Specifications 19
Rear View
22" 50"
22"
24" 32"
96"(2440)
(560)
(560)
(1270)
(610) (815)
Loadbed Height 24" (610 mm) with standard height compartments32" (813 mm) with raised compartments
Dominator II Chassis Specifications CHASSIS SPECIFICATIONSMinimum Cab-to-Axle Dimensions Dominator II without Welder Deck
Single Axle (CA)
9' Body 60" (152.4 cm) 11' Body 84" (213.4 cm) 13' Body 108"(274.3 cm) 14' Body 120" (304.8 cm) Dominator II with Welder DeckSingle Axle (CA) (based on width of welder deck selected) 9' Body84" - 96" (213.4 - 243.8 cm) 11' Body 108" - 120" (274.3 - 304.8cm) 13' Body 132" - 144" (335.3 - 365.8 cm) 14' Body 144" - 156"(365.8 - 396.2 cm)
21
In This Chapter Body Installation (99905159).........................................................................22Body Assembly, Dominator II (99905253).....................................................23 DoorAssembly, Dominator II (99905142)......................................................25 KeyCylinder Replacement............................................................................28PTO Wiring Installation-2006 to Present (99904085).....................................29 PTO/Pump Rotation Guide(99904279).........................................................34Dominator II Crane Installation Hole Pattern (99905219)...............................35 Dominator II - 8600 - 10000 CraneInstallation Kit (99905067) ......................36 HydraulicInstallation, Crane (99905203).......................................................38 HydraulicInstallation, CAS435HA Compressor (99905204)..........................39 Hydraulic Installation, CAS40PCompressor (99905350) ...............................41 HydraulicInstallation, Crane & CAS435HA Compressor (99905205)............42 Hydraulic Installation, Crane & CAS40P(99905351) .....................................45 HydraulicInstallation, Crane & CAS3560 (99905206)...................................47 Hydraulic Installation,Crane, CAS60R Compressor (99905356) ...................50 HydraulicInstallation, CAS3560 Compressor (99905207).............................52 Hydraulic Installation, CAS60RCompressor, Ford (99905357) .....................54 HydraulicInstallation, Crane, CAS45R Compressor (99905352)...................55 Hydraulic Installation, CAS45R Compressor(99905353) ..............................56 Hydraulic Reservoir(51723758)....................................................................57Reservoir Assembly, 1.5" Suction (99905358)...............................................60 ReservoirAssembly, 1.25" Suction (99905359).............................................61 CompressorInstallation, CAS435HA - CAS3560 - CAS2545 (99905254) .....62CAS40P Mounting Location & Installation (99905363)..................................63 CAS45R Mounting Location &Installation (99905364) ..................................65 CAS60RMounting Location & Installation (99905365)..................................66 Battery Relocation, CoverInstallation (99905060) .........................................67Installation Kit, Compartment Pressure Fan (99905252)...............................68 Electric Crane Installation(2003i, 3203i, 4004i, 5005i, 6006i) (99904394).....68
C H A P T E R 4
Assemblies & Installation
22 Dominator II Parts & Specifications Manual Part #99905270
Body Installation (99905159)
6 7
6
1
3.69"(9.3 cm)
6.00"(15.2 cm)
52.00"(132 cm) 5.20"
(13.2 cm)
7.00"(17.8 cm)
49.16"(124.9 cm)
BETWEEN 90.63" (230 cm)& 117.63" (298.8 cm)
2 43,7
8,7
4,55 9
2,6
2 33,7
8,7
8,73,7 1
CHASSIS FRAME
NOTES (SEE REFERENCE NUMBER IN BOX): 1 LEFT AND RIGHT SIDE PACKSARE OMITTED FOR CLARITY. FASTENERS CAN BE INSTALLED FROM
EITHER DIRECTION.
2 WHEN USING A TORQUE WRENCH, ALWAYS HOLD THE BOLT AND APPLYTORQUE TO THE NUT WITH THE TORQUE TOOL.
3 FRONT NUTS AND BOLTS ARE GRADE 8. TORQUE TO 160 FT-LB (22.1KG-M).
4 REAR NUTS AND BOLTS ARE GRADE 8. TORQUE TO 160 FT-LB (22.1KG-M).
5 MUDFLAPS ARE PLACED AT THE FRONT OF THE REAR COMPARTMENT. (THEREAR COMPARTMENT IS NOT SHOWN.)
6 DRILL 2 HOLES 0.63" (1.6 cm) PER SIDE THROUGH THEFRAMERAIL.
7 POSITION THE BRACKET AS FAR FORWARD AS POSSIBLE WHILE ALIGNINGWITH THE 3" (7.6 cm) HOLE SPACING IN THE BODY MOUNT RAIL.
99905159 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1.60115068 MOUNTING ANGLE-BODY TIE DOWN 2 2. 72060026 CAP SCREW.31-18X 1.25 HH GR5 Z 6 3. 72060151 CAP SCREW .62-11X 2.00 HH GR8 Z12 4. 72062109 NUT .31-18 HEX NYLOCK 6 5. 76392598 WASHER .31BONDED PLATED 6 6. 72063078 WASHER .31X1.50 OD ZINC 6 7. 72063119WASHER .62 FLAT ASTM F436 24 8. 72601859 NUT .62-11 HEX ZINC NYLOCKGR8 12 9. 76393799 MUD FLAP - IMT LOGO 16H X 24W 2 REV A20110520
Chapter 4 Assemblies & Installation 23
Body Assembly, Dominator II (99905253)
13
15
12
17
5, 9
4
18, 194
14
15
15
16
7(2)
5
3
8
1
9
10
11 1
23
DETAIL ASCALE 1/4
DETAIL BSCALE 1:1
24 Dominator II Parts & Specifications Manual Part #99905270
4
6
7(8) NOTES (SEE REFERENCE NUMBER IN BOX): 1 APPLIED TONON-LATCHING DOOR OF THE PAIR OF DOORS.
2 CRANE SIDE ONLY.
3 ROD ATTACHMENT HARDWARE INCLUDED WITH LATCH.
4 APPLY TREAD DECAL FLUSH TO BOTTOM & OUTSIDE EDGE OFSIDEPACK.
5 ASSEMBLY TYPICAL, BOTH ENDS OF DOOR SHOCK.
6 RIGHT SIDE SIDEPACK SHOWN. LEFT SIDE SIMILAR.
7 DOOR JAMB WEATHERSTRIP PART NUMBERS LISTED IN CHART BELOW:DOOR JAMB WEATHERSTRIP PART NUMBERS 89397091 DOMINATOR II 11' BODY89397094 DOMINATOR II 13' BODY 89397095 DOMINATOR II 14' BODY
99905253 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1.72661599 LATCH ASSEMBLY, 3 PT AS REQ'D 2. 60130298 ROD-DOOR 23.12LG W-.75in OFFSET (2-4) AS REQ'D 60130297 ROD-DOOR 27.12 LG W-.75inOFFSET (1-4) AS REQ'D 60127636 ROD-DOOR 14.38 LG W/.75in OFFSET(2-4) AS REQ'D 60127447 ROD-DOOR 10.38 LG W-.75in OFFSET (2-4) ASREQ'D 3. 72661467 HANDLE-BOLD-ON BLACK 2 4. 60140037 STEP GRIPSTRUT, LH (WAS 60126311) 1 5. 72601590 CAP SCREW .31-18 X 1.00 TRHPHH A/R 6. 60140038 STEP GRIP STRUT, RH (WAS 60126312) 1 7.72060833 SCREW-THREAD CUT .31-18 X 0.75 HWH-1 10 8. 72063152WASHER-FLAT .31 R WRT 304SS 4 9. 72062167 NUT SS .31-18 HEX NYLOCA/R 10. 89396599 RUBBER FENDER DOM II / DOM III 2
Chapter 4 Assemblies & Installation 25
99905253 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 11.72661384 RIVET-POP ALUMINUM .250 X .50 GRIP LG HD AS REQ'D 12.70034366 PLUG-PLASTIC BUTTON AS REQ'D 13. 60350056 TREAD 12" X 21"2 14. 89399101 WEATHERSTRIP .75 X .71 AS REQ'D 15. 89396626 PLASTICEDGING, BLACK AS REQ'D 16. 60116698 DRIP TRAY-CRANE
COMPARTMENT DOM I, II, DSC 1
17. 73050188 SPRING-PNEUMATIC 3" STROKE AS REQ'D 18. 70143791BALL STUD AS REQ'D 19. 72062109 NUT .31-18 HEX NYLOCK AS REQ'D REVC 20120918
26 Dominator II Parts & Specifications Manual Part #99905270
Door Assembly (Dominator II) (99905142)
12
34
56
13
A
78
910
111213
DETAIL A
16 (1PER HINGE)
14(4 PER HINGE)
15 (3 PER HINGE)
BEFOREASSEMBLY,APPLYLOCTITE 515AROUNDEACH HOLE.
17
SIDEPACK HEIGHT ITEM LOCATION BODY
LENGTH 52" DOM II 60" DOM II
1. LEFT VERT 1 ALL 71414310 71414305 2. LEFT VERT 2 (11' ONLY)11' 71414308 71414313 2. LEFT VERT 2 (13' ONLY) 13' 7141430771414311 2. LEFT VERT 2 (14' ONLY) 14' 71414310 71414305 3. LEFTVERT 3 13' & 14' 71414308 71414313 4. LEFT HORIZ W/LATCH 11',13', 14' 71414322 71414324 5. LEFT HORIZ W/O LATCH 11', 13', 14'71414341 71414343 6. LEFT REAR ALL 71414307 71414311 7. RIGHT VERT1 ALL 71414310 71414305 8. RIGHT VERT 2 11' 71414312 71414306 8.RIGHT VERT 2 13' 71414307 71414311 8. RIGHT VERT 2 14' 7141431071414305 9. RIGHT VERT 3 13' & 14' 71414312 71414306
Chapter 4 Assemblies & Installation 27
SIDEPACK HEIGHT ITEM LOCATION BODY
LENGTH 52" DOM II 60" DOM II
10. RIGHT HORIZ W/LATCH 11', 13', 14' 71414322 71414324 11.RIGHT HORIZ W/O LATCH 11', 13', 14' 71414341 71414343 12. RIGHTREAR ALL 71414307 NA 13. WORKBENCH ALL 60126276 60126276 14.SCREW-MACH .25-20X .75
TRHTORXSS ALL 72601652 - 4 PER HINGE
14. SCREW-MACH .25-20X 1.00
TRHTORXSS CRANE BOX 72601653 - 2 IN CRANE BOX
15. 72062194 - NUT-SS .25-20 NYLOC ALL 72062194 - 3 PERHINGE
16. 72062264 - WELD NUT .25-20 ALL 72062264 - 1 PER HINGE
17. 72661383 - HINGE-SS 10GA BUTT ALL 72661383
28 Dominator II Parts & Specifications Manual Part #99905270
Key Cylinder Replacement KEY CYLINDER REPLACEMENT: The Dominatorservice vehicle uses door latch assembly 72661599 on allcompartment doors. Upon installation, the latch assemblies have acommon key cylinder. However, the key cylinders can be changed socompartments use different keys. This feature allows differentDominator compartments to have different keys, thus increasingsecurity. Latch Assembly 72661599 Effective 9/25/13 72661713 LatchAssembly **shown at right
Standard Key Cylinder: 72661727 Cylinder/Key Compression LatchJ223
Alternate Key Cylinders: 72661728 Cylinder/Key Compression LatchJ201 72661729 Cylinder/Key Compression Latch J202 72661730Cylinder/Key Compression Latch J203 72661731 Cylinder/KeyCompression Latch J204 72661732 Cylinder/Key Compression Latch J20572661733 Cylinder/Key Compression Latch J206 72661734 Cylinder/KeyCompression Latch J207 72661735 Cylinder/Key Compression Latch J20872661736 Cylinder/Key Compression Latch J209 72661737 Cylinder/KeyCompression Latch J210
Latch Assembly 72661599 Through 9/25/13 72661726 Latch Assembly**shown at right
Standard Key Cylinder: 72661608 Cylinder/Key Compression LatchJ223
Alternate Key Cylinders: 72661609 Cylinder/Key Compression LatchJ201 72661610 Cylinder/Key Compression Latch J202 72661611Cylinder/Key Compression Latch J203 72661612 Cylinder/KeyCompression Latch J204 72661613 Cylinder/Key Compression Latch J20572661614 Cylinder/Key Compression Latch J206 72661615 Cylinder/KeyCompression Latch J207 72661616 Cylinder/Key Compression Latch J20872661617 Cylinder/Key Compression Latch J209 72661618 Cylinder/KeyCompression Latch J210
Part # 72661619, Cylinder/Key Tool for Compression Latch, isrequired to change the key cylinders on Latch Assembly72661726.
Chapter 4 Assemblies & Installation 29
PTO Wiring Installation-2006 to Present (99904085) AllisonT1000/T2000 TCM with Single PTO (4th Generation) (2006-present)(99904085-1)
23
7
56
77041701
TO PTO GROUND SPLICE (99903681)CHASSIS ELEC. INSTALL. INSTR.
PTO
3
IGNITION12V
1,2
3
5
E-BRAKE
80-PINCONNECTOR
ON T.C.M.
WIRE 43(143)
GM (143)
WIRE 50(150)
GM (104)
6
NOTE: 1 Different chassis may have different codes for the TCMwire numbers.
2 TCM for Freightliner is behind the dash on the passenger sideof the cab. Splice into appropriate wires at that location.
3 TCM for Sterling Actera is located under the cab. Use customeraccess Metripack connector located on the driver's side wheel well.Use cavity "F" for pin 43 and cavity "G" for pin 50. Use item #5terminal to connect.
4 TCM for International 4300 and 4400 models is located underthe cab. Use customer access Metripack connector located in thedriver's side, upper wheel well. Use cavity "B" for wire 43 andcavity "C" for wire 50. Use item #5 terminal to connect.
5 2007 and newer GM Transmission Connector (Located nearupfitter connector in the engine compartment on the right side)Wire 143 = Pin C; Wire 104 = Pin K.
ALLISON T1000/T2000 4th GEN SINGLE PTO WIRING PARTS LIST ITEMPART # DESCRIPTION QUANTITY 1. 77044764 FUSE HOLDER W/O FUSE 1 2.77041527 FUSE-ATC 7.5 AMP 1 3. 77041251 RELAY 2 4. 77441047TERMINAL, MP 150 16-18GA MALE 2 5. 77044556 DIODE 1 6. 77041701SWITCH-ROCKER 1 NEW 20061108
30 Dominator II Parts & Specifications Manual Part #99905270
Allison T1000/T2000 TCM with Dual PTO (4th Generation)(2006-present) (99904085-2)
23
7
56
23
7
56
IGNITION12 V
1,2
4
3E-BRAKE
80-PINCONNECTOR
ON T.C.M.
WIRE 43(143)
GM (143)WIRE 50
(150)GM (104)
COMPRESSORSWITCH
CRANESWITCH
77041701
77041701
6
6
3
4
COMPRELAY
CRANERELAY
PTOSOLENOID
4
PTO
PTO
CMPRSRPTO
CRANEPTO
TO PTO GROUND SPLICE(REF 99903681-CHASSISELEC. INSTL.INSTRUCTIONS)
NOTE:
1 Different chassis may have different codes for the TCM wirenumbers.
2 TCM for Freightliner is behind the dash on the passenger sideof the cab. Splice into appropriate wires at that location.
3 TCM for Sterling Actera is located under the cab. Use customeraccess Metripack connector located on the driver's side wheel well.Use cavity "F" for pin 43 and cavity "G" for pin 50. Use item #5terminal to connect.
4 TCM for International 4300 and 4400 models is located underthe cab. Use customer access Metripack connector located in thedriver's side, upper wheel well. Use cavity "B" for wire 43 andcavity "C" for 50. Use item #5 terminal to connect.
5 2007 and newer GM Transmission Connector (Located nearupfitter connector in the engine compartment on the right side)Wire 143 = Pin C; Wire 104 = Pin K.
ALLISON T1000/T2000 4th GEN DUAL PTO WIRING PARTS LIST ITEM PART# DESCRIPTION QUANTITY 1. 77044764 FUSE HOLDER W/O FUSE 1 2.77041527 FUSE-ATC 7.5 AMP 1 3. 77044556 DIODE - 2.2 AMP/ 274 V 3 4.77041251 RELAY 3 5. 77441047 TERMINAL, MP 150 16-18GA MALE 2 6.77041701 SWITCH-ROCKER 2 NEW 20061108
Chapter 4 Assemblies & Installation 31
Allison T3000/T4000 TCM with Single PTO (4th Generation)(2006-present) (99904085-3)
23
7
56
IGNITION12 V
1,2
53
E-BRAKE
PTO
3
3
PIN 45(145)
PIN 17(117)
PIN 3(103)
80 PINCONNECTOR
ON T.C.M.
6
77041701
TO PTO GROUND SPLICE(REF 99903681-CHASSISELEC. INSTALL.INSTRUCTIONS)
NOTES:
1 Different chassis may have different codes for the TCM wirenumbers.
2 TCM for Freightliner is behind the dash on the passenger sideof the cab. Splice into appropriate wires at that location.
3 2007 and newer GM Transmission Connector (Located nearupfitter connector in the engine compartment on the right side) Pin45 = Pin A; Pin 17 = Pin B; Pin 3 = Pin J
ALLISON T3000/T4000 4th GEN SINGLE PTO WIRING PARTS LIST ITEMPART # DESCRIPTION QUANTITY 1. 77044764 FUSE HOLDER W/O FUSE 1 2.77041527 FUSE-ATC 7.5 AMP 1 3. 77041251 RELAY 2 4. 77441047TERMINAL MP 150 16-18GA 3 5. 77044556 DIODE - 2.2 AMP/ 274 V 1 6.77041701 SWITCH-ROCKER 1 NEW 20061108
32 Dominator II Parts & Specifications Manual Part #99905270
Allison T3000/T4000 TCM with Dual PTO (4th Generation)(2006-present) (99904085-4)
23
7
56
23
7
56
IGNITION12 V
1,2
4
3E-BRAKE
80 PINCONNECTOR
ON T.C.M.
COMPRESSORSWITCH
CRANESWITCH
6
6
PIN 45(145)
PIN 17(117)
PIN 3(103)
3
COMPRELAY
CRANERELAY
PTOSOLENOID
4CMPRSR
PTO
CRANEPTO
TO PTO GROUND SPLICE(REF 99903681-CHASSISELEC. INSTL.INSTRUCTIONS)
4
4
NOTES: 1 Different chassis may have different codes for the TCMwire numbers.
2 TCM for Freightliner is behind the dash on the passenger sideof the cab. Splice into appropriate wires at that location.2
3 007 and newer GM Transmission Connector (Located near upfitterconnector in the engine compartment on the right side) Pin 45 = PinA; Pin 17 = Pin B; Pin 3 = Pin J
ALLISON T3000/T4000 4th GEN DUAL PTO WIRING PARTS LIST ITEM PART# DESCRIPTION QUANTITY 1. 77044764 FUSE HOLDER W/O FUSE 1 2.77041527 FUSE-ATC 7.5 AMP 1 3. 77044556 DIODE - 2.2 AMP/ 274 V 3 4.77041251 RELAY 4 5. 77441047 TERMINAL, MP 150 16-18GA MALE REF 6.77041701 SWITCH-ROCKER 2 NEW 20061108
Chapter 4 Assemblies & Installation 33
Allison T1000/T2000 TCM Freightliner - Single PTO (4thGeneration) (2006-present) (99904085-5)
PTO ENGAGE(IMT HARNESS)
2 200 1413 (PURPLE)
TO FREIGHTLINERHARNESS (BACK OFCAB) CONNECTIONTO PTOPRESSURESWITCHGROUND (BLACK)
2 PIN CONNECTORPTO
PTOPRESSURE
SWITCH
80-PINCONNECTOR
ON T.C.M.
WIRE 43(143)
WIRE 50(150)
E-BRAKE
1
1
200D 151T(PURPLE) GROUND (BLACK)
2 PIN CONNECTOR
TO FREIGHTLINER HARNESS(BACK OF CAB) CONNECTION TO
PTO SOLENOID CONNECTOR
ALLISON T1000/T2000 4th GEN FREIGHTLINER PTO WIRING PARTS LISTITEM PART # DESCRIPTION QUANTITY 1. 77041251 RELAY 2 2. 77044556DIODE - 2.2 AMP/ 274 V 2 NEW 20061108
34 Dominator II Parts & Specifications Manual Part #99905270
PTO/Pump Rotation Guide (99904279)
FRONTOFTRUCK
PTO ROTATION IS OPPOSITE OF ENGINE ROTATION (OPP)
FRONTOFTRUCK
CW
LOOKING FROM REAROF TRUCK, PTOROTATES CW
LOOKING FROM FRONTOF TRUCK, PUMP / DRIVEEQUIPMENT ROTATESCCW
LOOKING FROM REAROF TRUCK, PTOROTATES CCW
LOOKING FROM FRONTOF TRUCK, PUMP / DRIVEEQUIPMENT ROTATES CW
CCW
LOOKINGAT PUMPSHAFT
LOOKINGAT REAROF PUMP
CW CCW
P SPS
LOOKINGAT PUMPSHAFT
LOOKINGAT REAROF PUMP
CCW CW
P S PS
PTO ROTATION IS THE SAME AS ENGINE ROTATION (ENG) NOTES: 1 Thepump / driven equipment should always rotate in the oppositedirection of the PTO.
2 A geared adapter will always change the rotation of thePTO.
Chapter 4 Assemblies & Installation 35
Dominator II Crane Installation Hole Pattern (99905219)
0.88" (2.2 cm)
11.5"(29.2 cm)
14.75"(37.5 cm)
GHJ F
J E
GHJ F
J E
HJ
HJ
GHJ
GHJ
EF
EF
HOLES CRANE MODEL E 1015/3203i / 4004i (IMT) F 2003i* / 2020 /4004i** (non-IMT)
* Requires adapter plate 51721678 at installation. ** Requiresadapter plate 51721680 at installation.
G 2820 / 3020 / 3820 / 5020 / 5005i / 6006i / 7500S / 7500 H6020 J 6025 / 8600S / 8600 / 9500S / 9500 / 10000S / 10000
36 Dominator II Parts & Specifications Manual Part #99905270
Dominator II - 8600 - 10000 Crane Installation Kit(99905067)
2
3
25(8)
7(6)
14
6(2)
DOORSIDE
REAROF TRUCK
5,6
5,65,7
5,7
5,7
5,7
5,7
5,7
CUT WASHER LOCATIONS
NOTES (SEE REFERENCE NUMBER IN BOX): 1 INSTALL THE LEVELINDICATOR (72042097) PARALLEL TO THE DOOR REINFORCEMENTS.
2 TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USETHE SUPPLIED 3" (7.6 cm) BOLTS WITH A CRANE BOX TOP PLATE THICKNESSOF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE THICKNESS OFTHE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTHBOLTS ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OFPROPER LENGTH. FAILURE TO USE PROPER LENGTH BOLTS MAY CAUSE THEBOLTS UNDER THE CRANE SWING BEARING TO BOTTOM OUT BEFORE TORQUING.INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.
Chapter 4 Assemblies & Installation 37
CRANE MOUNTING HOLE LOCATIONS
1.13 (2.9 cm) THROUGHCRANE BOX TOP ONLY(8 PLACES)
6 (15.2 cm) THROUGHCRANE BOX TOP ONLY
14.75(37.5 cm)
7.25(18.4 cm)
13.75(34.9 cm)
6.75(17.1 cm)
14.75 (37.5 cm)
7.38(18.7 cm)
2.38(6 cm)
6.63(16.8 cm)
REAR OF TRUCK
99905067 PARTS ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY 1.93713669 INSTALLATION KIT 7500-10000 1 2. CRANE CRANE ASSEMBLY 1 3.BODY DOMINATOR BODY 1 4. 72042097 LEVEL INDICATOR LEVEL #1 1 5.72601748 CAP SCREW 1.00- 8X 3.00 SH GR8 #1 8 6. 72063066 WASHER1.00 FLAT HI STR #1 2 7. 72063286 WASHER FLAT 1.00 H ASTM F436
Z-CUT #1 6
REV D 20120523
38 Dominator II Parts & Specifications Manual Part #99905270
Hydraulic Installation, Crane (99905203) 4
5
3
96
7
810
1
CRANE
CRANE
SUCTION
11,12,13
PRESSURE
RETURN
NOTES (SEE REFERENCE NUMBER IN BOX): 1 CLAMP ASSEMBLY IS PART OFITEM #4. HYDRAULIC LINES BODY LENGTH 9' 11' 13' 14' 19' CRANEPRESSURE 51399200 51396239 51396721 51396721 51397030 CRANE RETURN51399182 51399183 51399180 51399180 51399207 SUCTION 89399174-6'89399174-6' 89399174-6' 89399174-6' 89399174-6'
HYDRAULIC LINES WITH WELDER DECK
BODY LENGTH 9' 11' 13' 14' 19' CRANE PRESSURE 51399201 5139672151396722 51396722 51397032 CRANE RETURN 51399184 51399180 5139920851399209 51399210 SUCTION 89399174-9' 89399174-9' 89399174-9'89399174-9' 89399174-9' 99905203 PARTS LIST ITEM PART # DESCRIPTIONDETAILS KIT # QTY 1. 91723963 KIT, HYDRAULIC RESERVOIR REF 1 2.91724099 KIT-HYDRAULIC 1.25 SUCTION REF 1 3. 71414719 TUBEASSEMBLY-HYDRAULIC RESERVOIR 1.25 OD 1 1 4. 51723758 RESERVOIRASSEMBLY WITH FILTER 21 GAL 1 1 5. 72534749 ADAPTER M STR/M JIC 2020 1 1 6. 72534438 ADAPTER MPT/HEX/MPT 1.50 1.25 2 1 7. 73054232VALVE-BALL 1.25 2 1 8. 72531550 NIPPLE-BARB STL 1.25MPT 1.25 2 1 9.72534811 ADAPTER M JIC/F JIC 12 20 - 1 10. 72661642 CLAMP-HOSE 1.75T-BOLT 2 2 11. 72060093 CAP SCREW .50-13X 1.50 HH GR5 Z 1 2
Chapter 4 Assemblies & Installation 39
99905203 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QTY12. 72063005 WASHER .50 FLAT 1 2 13. 72063053 WASHER .50 LOCK 1 2REV A 20110923
Hydraulic Installation, CAS435HA Compressor (99905204)
4
12
5
118
9
10
16
1
6
SUCTION
PRESSURE
17,18,19
13
14 15
NOTES (SEE REFERENCE NUMBER IN BOX): 1 CLAMP ASSEMBLY IS PART OFITEM #4. HYDRAULIC LINES BODY LENGTH 9' 11' 13' 14' 19' COMPRESSORPRESSURE
51396287 51399186 51399186 51399186 51399186
SUCTION 89399174-6' 89399174-6' 89399174-6' 89399174-6'89399174-6'
40 Dominator II Parts & Specifications Manual Part #99905270
HYDRAULIC LINES WITH WELDER DECK BODY LENGTH 9' 11' 13' 14' 19'COMPRESSOR PRESSURE
51399187 51399187 51399187 51399187 51399187
SUCTION 89399174-9' 89399174-9' 89399174-9' 89399174-9'89399174-9' 99905204 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT# QTY 1. 91723963 KIT, HYDRAULIC RESERVOIR REF 1 2. 91723964 KIT,HYDRAULIC CAS435 REF 1 3. 91724099 KIT, HYDRAULIC SUCTION 1.25 REF1 4. 51723758 RESERVOIR ASSEMBLY WITH
FILTER 21 GAL 1 1
5. 71414719 TUBE ASSEMBLY-HYDRAULIC RESERVOIR
1.25 OD 1 1
6. 51399166 HOSE FF .75 X 88.00 (12-12) 2 1 7. 20013COMPRESSOR-MODEL
CAS435HA - 1
8. 72534438 ADAPTER MPT/HEX/MPT 1.50 1.25 3 1 9. 73054232VALVEBALL 1.25 3 1 10. 72531550 NIPPLEBARB STL 1.25MPT 1.25 3 1 11.72534811 ADAPTER M JIC/F JIC 12 20 - 1 12. 72534749 ADAPTER M STR/MJIC 20 20 1 1 13. 72053766 ELBOW M STR/90/M JIC 10 12 2 1 14.72532359 ADAPTER M STR/M JIC 10 8 2 1 15. 72533592 NIPPLEBARB BRS.50MPT/90/.75 2 1 16. 72661642 CLAMPHOSE 1.75 T-BOLT 3 2 17.72060093 CAP SCREW .50-13X 1.50 HH GR5 Z 1 2 18. 72063005 WASHER.50 FLAT 1 2 19. 72063053 WASHER .50 LOCK 1 2 REV A 20110923
Chapter 4 Assemblies & Installation 41
Hydraulic Installation, CAS40P Compressor (99905350)
6
5
COMPRESSOR
47
BULKHEAD PANELREMOVED FOR CLARITY
SUCTION
PRESSURE
8,9,10
HYD LINES HYD LINES WITH WELDER
DECK BODY LENGTH 9' - 19' 9' - 19' COMPRESSOR PRESSURE
51396267 51396268
SUCTION 89393401-6' 89393401-9' 99905350 PARTS LIST ITEM PART #DESCRIPTION DETAILS QUANTITY 1. 91723963 KIT, HYDRAULIC
RESERVOIR REF
2. 91723969 KIT, HYDRAULIC CAS40P REF 3. 91724099 KIT, HYDRAULICSUCTION 1.25 REF 4. CAS40P COMPRESSOR-MODEL
CAS40P 1
5. 51399265 HOSE FJ .75 X 104 (12-12) 100R4 GMV
1
6. 72534811 ADAPTER MJIC/FJIC 12 20 1 7. 72534819 NIPPLE BARBBRASS .75MPT/90/.75 1 8. 72060093 CAP SCREW M JIC/F JIC 12 20 2 9.72063005 WASHER .50 FLAT 2 10. 72063053 WASHER .50 LOCK 2 NEW20111215
42 Dominator II Parts & Specifications Manual Part #99905270
Hydraulic Installation, Crane & CAS435HA Compressor(99905205)
6
11
8
12
13
14
22
9
1
Chapter 4 Assemblies & Installation 43
A
2115 25,26,27
23,24
18
19
16
20
RIGHT HAND SIDEPACKREMOVED FOR CLARITY
DETAIL A
27
910
17
COMPRESSORPRESSURE
CRANEPRESSURE
CRANERETURN
HYDRAULIC LINES 11' 13' 14' 19' CRANE PRESSURE 51396329 5139672151396721 51397030 CRANE RETURN 51399177 51399178 51399179 51399180COMPRESSOR PRESSURE
51399186 51399186 51399186 51399186
SUCTION 89397483-6' 89397483-6' 89397483-6' 89397483-6'
44 Dominator II Parts & Specifications Manual Part #99905270
HYDRAULIC LINES WITH WELDER DECK 11' 13' 14' 19' CRANE PRESSURE51396721 51396722 51396722 51397032 CRANE RETURN 51399182 5139918351399184 51399185 COMPRESSOR PRESSURE
51399187 51399187 51399187 51399187
SUCTION 89397483-9' 89397483-9' 89397483-9' 89397483-9'
NOTES (SEE REFERENCE NUMBER IN BOX): 1 CLAMP ASSEMBLY IS PART OFITEM #6.
2 MOUNT RETURN MANIFOLD ON GUSSET CLOSEST TO RESERVOIR. 99905205PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY 1.91723963 KIT, HYDRAULIC RESERVOIR REF 1 2. 91723962 KIT, HYDRAULICRETURN
MANIFOLD REF 1
3. 91723964 KIT, HYDRAULIC CAS435 REF 1 4. 91724098KIT-HYDRAULIC SUCTION 1.5 REF 1 5. 20013 COMPRESSOR-MODEL
CAS435HA - 1
6. 51723758 RESERVOIR ASSEMBLY WITH FILTER
21 GAL 1 1
7. 73540446 MANIFOLD-RETURN 2 1 8. 71414719 TUBEASSEMBLY-HYDRAULIC
RESERVOIR 1.25 OD 1 1
9. 51399167 HOSE FF 1.25 X 49.00 (20-20) 2 1 10. 51399166 HOSEFF .75 X 88.00 (12-12) 3 1 11. 72534749 ADAPTER M STR/M JIC 20 20 11 12. 72053251 NIPPLE-PIPE BLK 1.50X CLOSE 4 1 13. 73054379VALVE-BALL 1.5 4 1 14. 72531552 NIPPLE-BARB STL 1.50MPT 1.50 4 115. 72532359 ADAPTER M STR/M JIC 10 8 3 1 16. 72534814 ELBOW MSTR/90/M JIC 20 20 2 1 17. 72533592 NIPPLE-BARB BRS .50MPT/90/.75 31 18. 72053767 ELBOW M STR/90/M JIC 12 12 2 1 19. 72532367 ADAPTERM STR/M JIC 16 12 3 1 20. 72534564 PLUG-STR SOC HD STL 12 ZERO
LEAK 2 1
21. 72053766 ELBOW M STR/90/M JIC 10 12 3 1 22. 72661656CLAMP-HOSE 2.00 T-BOLT 4 2 23. 72601992 CAP SCREW .38-16X .75 HHGR5 Z 2 2 24. 72063051 WASHER .38 LOCK 2 2 25. 72060093 CAP SCREW.50-13X 1.50 HH GR5 Z 1 2 26. 72063005 WASHER .50 FLAT 1 2 27.72063053 WASHER .50 LOCK 1 2 REV A 20110923
Chapter 4 Assemblies & Installation 45
Hydraulic Installation, Crane & CAS40P (99905351)
A
58
910
7
6
124
11
CRANERETURN CRANE
PRESSURE
COMPRESSORPRESSURE
SUCTION
15,16,17
13,14
DETAIL A
HYDRAULIC LINES 11' 13' 14' 19' CRANE PRESSURE 51396329 5139672151396721 51397030 CRANE RETURN 51399177 51399178 51399179 51399180COMPRESSOR PRESSURE
51399267 51399267 51399267 51399267
SUCTION 89397483-6' 89397483-6' 89397483-6' 89397483-6'
HYDRAULIC LINES WITH WELDER DECK 11' 13' 14' 19' CRANE PRESSURE51396721 51396722 51396722 51397032 CRANE RETURN 51399182 5139918351399184 51399185 COMPRESSOR PRESSURE
51399268 51399268 51399268 51399268
SUCTION 89397483-9' 89397483-9' 89397483-9' 89397483-9'
99905351 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1.91723962 KIT-HYDRAULIC RETURN MANIFOLD 1 2. 91723963 KIT-HYDRAULICRESERVOIR 1 3. 91723968 KIT-HYDRAULIC CAS40P 1 4. CAS40P COMPRESSORCAS40P 1 5. 73540446 MANIFOLD-RETURN 1 6. 51399167 HOSE FF 1.25 X49.00 (20-20) 100R4 GMV 1
46 Dominator II Parts & Specifications Manual Part #99905270
99905351 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 7.51399265 HOSE FJ .75 X 104.00 (12-12) 100R4 GMV 1 8. 72053767 ELBOWM STR/90/M JIC 12 12 1 9. 72534814 ELBOW M STR/90/M JIC 20 20 1 10.72532367 ADAPTER M STR/M JIC 16 12 1 11. 72534564 PLUG- STR SOC HDSTL 12 ZERO LEAK 1 12. 72534819 NIPPLE- BARB BRS .75MPT/90/.75 113. 72063051 WASHER .38 LOCK 2 14. 72060044 CAP SCREW .38-16X .75HH GR5 Z 2 15. 72063005 WASHER .50 FLAT 2 16. 72060093 CAP SCREW.50-13X 1.50 HH GR5 Z 2 17. 72063053 WASHER .50 LOCK 2 NEW20111215
Chapter 4 Assemblies & Installation 47
Hydraulic Installation, Crane & CAS3560 (99905206)
16
6
20
7
11
13
1415
22
1
48 Dominator II Parts & Specifications Manual Part #99905270
18
19
17
21
RIGHT HAND SIDEPACKREMOVED FOR CLARITY
DETAIL A
23,24,27
25,26
5 1
11
9
8
10
10
SUCTION
12
CRANE RETURN
CRANEPRESSURE
COMPRESSORPRESSURE
HYDRAULIC LINES 11' 13' 14' 19' CRANE PRESSURE 51396329 5139672151396721 51397030 CRANE RETURN 51399177 51399178 51399179 51399180COMPRESSOR PRESSURE
51399175 51399175 51399175 51399175
Chapter 4 Assemblies & Installation 49
HYDRAULIC LINES WITH WELDER DECK 11' 13' 14' 19' CRANE PRESSURE51396721 51396722 51396722 51397032 CRANE RETURN 51399182 5139918351399184 51399185 COMPRESSOR PRESSURE
51399204 51399204 51399204 51399204
NOTES (SEE REFERENCE NUMBER IN BOX): 1 CLAMP ASSEMBLY IS PART OFITEM #6.
2 MOUNT RETURN MANIFOLD ON GUSSET CLOSEST TO RESERVOIR. 99905206PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QTY 1. 91723963KIT, HYDRAULIC RESERVOIR REF 1 2. 91723962 KIT, HYDRAULIC RETURNMANIFOLD REF 1 3. 91723965 KIT, HYDRAULIC CAS2545/CAS3560 REF 1 4.91724098 KIT-HYDRAULIC SUCTION 1.5 REF 1 5. 73540446MANIFOLD-RETURN 2 1 6. 51723758 RESERVOIR ASSEMBLY WITH
FILTER 21 GAL 1 1
7. 71414719 TUBE ASSEMBLY-HYDRAULIC RESERVOIR
1.25 OD 1 1
8. CAS3560 COMPRESSOR ASSEMBLY, CANOPY ROTARY SCREW
1
9. 51396747 HOSE FJ 1.00 X 63.00 (12-12) 100R17 3 1 10. 51399188HOSE FF 1.00 X 140.00 (16-16) 100R4 3 1 11. 51399167 HOSE FF 1.25 X49.00 (20-20) 100R4
GMV 2 1
12. 51399194 HOSE FJ .38 X 90.00 (8-8) 100R17 3 1 13. 72053251NIPPLE-PIPE BLK 1.50X CLOSE 4 1 14. 73054379 VALVE-BALL 1.5 4 1 15.72531552 NIPPLE-BARB STL 1.50MPT 1.50 4 1 16. 72534749 ADAPTER MSTR/M JIC 20 20 1 1 17. 72534814 ELBOW M STR/90/M JIC 20 20 2 1 18.72053767 ELBOW M STR/90/M JIC 12 12 2 1 19. 72532370 ADAPTER MSTR/M JIC 16 16 3 1 20. 72053760 ELBOW M STR/90/M JIC 6 6 3 1 21.72534564 PLUG-STR SOC HD STL .12 ZERO LEAK 2 1 22. 72661656CLAMP-HOSE 2.00 T-BOLT 4 2 23. 72060093 CAP SCREW 0.5-13X 1.50 HHGR5 Z 1 2 24. 72063005 WASHER .50 FLAT 1 2 25. 72060044 CAP SCREW0.38-16X .75 HH GR5 Z 2 2 26. 72063051 WASHER .38 LOCK 2 2 27.72063053 WASHER .50 LOCK 1 2 REV A 20110920
50 Dominator II Parts & Specifications Manual Part #99905270
Hydraulic Installation, Crane, CAS60R Compressor (99905356)
5
CRANE
CRANE
SUCTION7
8
RETURN
PRESSURE
A
B
6
9
13
14
12
10
11
15
RIGHT HAND SIDEPACKREMOVED FOR CLARITY
DETAIL A DETAIL B16,17
18,19,20
Chapter 4 Assemblies & Installation 51
HYDRAULIC LINES 11' 13' 14' 19' CRANE PRESSURE 51396329 5139672151396721 51397030 CRANE RETURN 51399177 51399178 51399179 51399180COMPRESSOR PRESSURE
51399175 51399175 51399175 51399175
SUCTION 89397483-6' 89397483-6' 89397483-6' 89397483-6'
HYDRAULIC LINES WITH WELDER DECK 11' 13' 14' 19' CRANE PRESSURE51396721 51396722 51396722 51397032 CRANE RETURN 51399182 5139918351399184 51399185 COMPRESSOR PRESSURE
51399204 51399204 51399204 51399204
SUCTION 89397483-9' 89397483-9' 89397483-9' 89397483-9' 99905356PARTS LIST ITEM PART # DESCRIPTION DETAILS QTY 1. 91723962 KIT-HYDRETURN MANIFOLD 1 2. 91723963 KIT-HYD RESERVOIR 1 3. 91723970KIT-HYD CAS60R 1 4. 91724098 KIT-HYD 1.50 SUCTION 1 5. CAS60RCOMPRESSOR-CAS60R 1 6. 73540446 MANIFOLD-RETURN 1 7. 51399270 HOSEFF 1.00 X 125.00 (16-16) 100R4 1 8. 51399167 HOSE FF 1.25 X 49.00(20-20) 100R4 GMV 1 9. 72532370 ADAPTER M STR/M JIC 16 16 1 10.72053558 ADAPTER MPT/HEX/MPT .75 .75 1 11. 72531102 ELBOW STL .75 X90 DEG 1 12. 72053767 ELBOW M STR/90/M JIC 12 12 1 13. 72534814ELBOW M STR/90/M JIC 20 20 1 14. 72534564 PLUG STR SOC HD STL 12ZERO LEAK 1 15. 72053458 NIPPLE-BARB BRS .75MPT .75 1 16. 72060044CAP SCREW .38-16X .75 HH GR5 Z 2 17. 72063051 WASHER .38 LOCK 2 18.72060093 CAP SCREW .50-13X 1.50 HH GR5 Z 2 19. 72063053 WASHER .50LOCK 2 20. 72063005 WASHER .50 FLAT 2 NEW 20111215
52 Dominator II Parts & Specifications Manual Part #99905270
Hydraulic Installation, CAS3560 Compressor (99905207)
9
67
8
17,18,19
SUCTION
COMPRESSORPRESSURE
11
5
112
10
4
13
14
15
16
NOTES (SEE REFERENCE NUMBER IN BOX): 1 CLAMP ASSEMBLY IS PART OFITEM #4. HYDRAULIC LINES BODY LENGTH 11' 13' 14' 19' COMPRESSORPRESSURE
51399175 51399175 51399175 51399175
SUCTION 89397483-6' 89397483-6' 89397483-6' 89397483-6'HYDRAULIC LINES WITH WELDER DECK BODY LENGTH 11' 13' 14' 19'COMPRESSOR PRESSURE
51399204 51399204 51399204 51399204
SUCTION 89397483-9' 89397483-9' 89397483-9' 89397483-9'
Chapter 4 Assemblies & Installation 53
99905207 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QTY 1.91723963 KIT, HYDRAULIC RESERVOIR REF 1 2. 91723965 KIT,HYDRAULIC
CAS2545/CAS3560 REF 1
3. 91724098 KIT-HYDRAULIC SUCTION 1.5 REF 1 4. 51723758RESERVOIR ASSEMBLY WITH
FILTER 21 GAL 1 1
5. 71414719 TUBE ASSEMBLY-HYDRAULIC RESERVOIR
1.25 OD 1 1
6. 51396747 HOSE FJ 1.00 X 63.00 (12-12) 100R17 2 1
2 1
7. 51399188 HOSE FF 1.00 X 140.00 (16-16) 100R4 2 1
2 1
8. 51399194 HOSE FJ .38 X 90.00 (8-8) 100R17 2 1
2 1
9. CAS3560 COMPRESSOR ASSEMBLY-CANOPY ROTARY SCREW
1
10. 72534749 ADAPTER M STR/M JIC 20 20 1 1 1 1 11. 72534534ADAPTER M JIC/F JIC 16 20 - 1 1 12. 72053760 ELBOW M STR/90/M JIC 66 2 1 2 1 13. 72053251 NIPPLE-PIPE BLK 1.50X CLOSE 3 1 3 1 14.73054379 VALVE-BALL 1.50 3 1 3 1 15. 72531552 NIPPLE-BARB STL1.50MPT 1.50 3 1 3 1 16. 72661656 CLAMP-HOSE 2.00 T-BOLT 3 2 3 217. 72060093 CAP SCREW .50-13X 1.50 HH GR5 Z 1 2 1 2 18. 72063005WASHER .50 FLAT 1 2 1 2 19. 72063053 WASHER .50 LOCK 1 2 REV A20110923
54 Dominator II Parts & Specifications Manual Part #99905270
Hydraulic Installation, CAS60R Compressor, Ford (99905357)
DETAIL A
A 7 8
9
4
6
5
COMPRESSOR PRESSURE
SUCTION
BULKHEAD PANELREMOVED FOR CLARITY
10,11,12
HYDRAULIC LINES 11' - 19' 11' - 19' WITH WELDER DECK COMPRESSORPRESSURE
51399175 51399204
SUCTION 89397483-6' 89397483-9' 99905357 PARTS LIST ITEM PART #DESCRIPTION DETAILS QUANTITY 1. 91723963 KIT-HYD RESERVOIR 1 2.91723970 KIT-HYD CAS60R 1 3. 91724098 KIT-HYD 1.50 SUCTION 1 4.CAS60R COMPRESSOR-CAS60R 1 5. 51399270 HOSE- FF 1.00 X 125.00(16-16) 100R4 1 6. 72534534 ADPTR- M JIC/F JIC 16 20 1 7. 72053558ADPTR- MPT/HEX/MPT .75 .75 1 8. 72531102 ELBOW-STL .75 X 90 DEG 19. 72053458 NIPPLE-BARB BRS .75MPT .75 1 10. 72060093 CAP SCREW.50-13X 1.50 HH GR5 Z 10 11. 72063053 WASHER .50 LOCK 2 12.72063005 WASHER .50 FLAT 2 NEW 20111215
Chapter 4 Assemblies & Installation 55
Hydraulic Installation, Crane, CAS45R Compressor (99905352)
5
COMPRESSORPRESSURE
DETAIL A
A6
10
12
9
131415
11
7
SUCTIONCRANE PRESSURE
COMPRESSOR
CRANE RETURN
8
5
18,19,20
16,17
PRESSURE
HYDRAULIC LINES 11' 13' 14' 19' CRANE PRESSURE 51396329 5139672151396721 51397030 CRANE RETURN 51399177 51399178 51399179 51399180COMPRESSOR PRESSURE
51399175 51399175 51399175 51399175
HYDRAULIC LINES WITH WELDER DECK 11' 13' 14' 19' CRANE PRESSURE51396721 51396722 51396722 51397032 CRANE RETURN 51399182 5139918351399184 51399185 COMPRESSOR PRESSURE
51399204 51399204 51399204 51399204
56 Dominator II Parts & Specifications Manual Part #99905270
99905352 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1.91723962 KIT-HYD RETURN MANIFOLD REF 2. 91723963 KIT-HYDRAULICRESERVOIR REF 3. 91723969 KIT-HYD CAS45R REF 4. 91724098 KIT-HYD1.50 SUCTION REF 5. CAS45R COMPRESSOR-CAS45R 1 6. 73540446MANIFOLD-RETURN 1 7. 51399269 HOSE FJ 1.00 X 90.00 (16-16) 100R4GMV 1 8. 51399167 HOSE FF 1.25 X 49.00 (20-20) 100R4 GMV 2 9.72534519 ELBOW M STR/90/M FACE 16 12 1 10. 72053767 ELBOW MSTR/90/M JIC 12 12 1 11. 72534564 PLUG STR SOC HD STL 12 ZERO LEAK1 12. 72532370 ADAPTER M STR/M JIC 16 16 1 13. 72053558 ADAPTERMPT/HEX/MPT .75 .75 1 14. 72531102 ELBOW STL .75 X 90 DEG 1 15.72053458 NIPPLE-BARB BRS .75MPT .75 1 16. 72060044 CAP SCREW.38-16X .75 HH GR5 Z 2 17. 72063051 WASHER .38 LOCK 2 18. 72060093CAP SCREW .50-13X 1.50 HH GR5Z 6 19. 72063005 WASHER .50 FLAT 2 20.72063053 WASHER .50 LOCK 2 NEW 20111215
Hydraulic Installation, CAS45R Compressor (99905353)
B
6
4
8
9
7
5
BULKHEAD PANELREMOVED FOR CLARITY
DETAIL B
COMPRESSORPRESSURE
10,11,12
Chapter 4 Assemblies & Installation 57
HYDRAULIC LINES 11' - 19' 11' - 19' WITH WELDER DECK COMPRESSORPRESSURE
51399175 51399204
SUCTION 89397483-6' 89397483-9' 99905353 PARTS LIST ITEM PART #DESCRIPTION DETAILS QUANTITY 1. 91723963 KIT-HYD RESERVOIR REF 2.91723969 KIT-HYD CAS45R REF 3. 91724098 KIT-HYD 1.50 SUCTION REF 4.CAS45R COMPRESSOR-CAS45R 1 5. 51399269 HOSE FJ 1.00 X 90.00 (16-16)100R4 GMV 1 6. 72534534 ADAPTER M JIC/F JIC 16 20 1 7. 72053558ADAPTER MPT/HEX/MPT .75 .75 1 8. 72531102 ELBOW STL .75 X 90 DEG 19. 72053458 NIPPLE-BARB BRS .75MPT .75 1 10. 72060093 CAP SCREW.50-13X 1.50 HH GR5 Z 2 11. 72063005 WASHER .50 FLAT 2 12. 72063053WASHER .50 LOCK 2 NEW 20111215
Hydraulic Reservoir (51723758)
6
58
57 23,4
15
1
32
5
5
58 Dominator II Parts & Specifications Manual Part #99905270
NOTES (SEE REFERENCE NUMBER IN BOX): 1 DIPSTICK BOLT TORQUE: 5FT-LB (0.69 KG-M)
2 TORQUE - 24 FT-LB (3.3 KG-M)
3 TORQUE - 15 FT-LB (2.1 KG-M) 51723758 PARTS LIST ITEM PART #DESCRIPTION DETAILS QUANTITY 1. HYDRAULIC TANK WELDMENT 1 2. REF90734588 HYDRAULIC FILTER ASSEMBLY 29 GPM 1 3. BOLT, SELF SEALINGM8 X 1.25 X 35 mm 3 4. LUBRICANT AS REQ'D 5. LOCTITE #565 AS REQ'D6. CAPLUG, THREAD
PROTECTOR 1
7. O-RING PLUG HH 9/16-18 ZINC PLATED 1 8. 70034510 CLAMPASSEMBLY 1.25" 1
Chapter 4 Assemblies & Installation 59
90734588 HYDRAULIC FILTER REPLACEMENT KIT
AIRBREATHER
1/8 NPTINDICATORPORT
SAE 20 1-5/8-12 UN
DIPSTICK
DIPSTICK
90734588 INCLUDES:
73052153 FILTER ELEMENT (10 MICRON) 70048245 BREATHER ELEMENT(10 MICRON)
60 Dominator II Parts & Specifications Manual Part #99905270
Reservoir Assembly, 1.5" Suction (99905358)
7
6
5
8
4
9
2
3
PART OF RESERVOIR ASY
99905358 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1.91724098 KIT-HYD 1.50 SUCTION 1 2. 71414719 TUBE ASSEMBLY-HYD 1.25OD 1 3. 72534749 ADAPTER M STR/M JIC 20 20 1 4. 51723758 RESERVOIRASSEMBLY
W/FILTER 21 GAL 1
5. 72531552 NIPPLE-BARB STL 1.50MPT 1.50 1 6. 73054379VALVE-BALL 1.5 1 7. 72053251 NIPPLE-PIPE BLK 1.50X CLOSE 1 8.72661656 CLAMP-HOSE 2.00 T-BOLT 1 9. 51399167 HOSE FF 1.25 X 49.00(20-20) 100R4 GMV REF NEW 20111215
Chapter 4 Assemblies & Installation 61
Reservoir Assembly, 1.25" Suction (99905359)
2
3
5
6
7
8
9
4
99905359 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 1.91724099 KIT-HYD 1.25 SUCTION REF 2. 72534749 ADAPTER M STR/M JIC20 20 1 3. 71414719 TUBE ASM-HYD 1.25 OD 1 4. 51723758 RESERVOIRASM W/FILTER 21 GAL 1 5. 51399167 HOSE FF 1.25 X 49.00 (20-20)100R4 GMV 1 6. 72534438 ADAPTER MPT/HEX/MPT 1.50 1.25 1 7. 73054232VALVE-BALL 1.25 1 8. 72531550 NIPPLE-BARB STL 1.25MPT 1.25 1 9.72661642 CLAMP-HOSE 1.75 T-BOLT 1 NEW 20111215
62 Dominator II Parts & Specifications Manual Part #99905270
Compressor Installation, CAS435HA - CAS3560 - CAS2545 (99905254)NOTE: When installing any compressors, maintain a minimum clearanceof 10" on each end of the compressor. If installing a compressorwith a hydraulic aftercooler, maintain a minimum space of 10"between the compressor and aftercooler, while still maintaining the10" of clearance on each end of the compressor-coolercombination.
CAS435HA Compressor Mounting Location
4.4" (11.2 cm)
13.38" (34 cm)7.75" (19.7 cm)
0.44" TYP (4)12" (30.5 cm)
CAS2545 (No Telescopic Roof) & CAS3560 Compressor MountingLocations
4.38" (11.2 cm)12.25" (31 cm)
6" (19.7
Siii Dominator II - [PDF Document] (2024)
References
- https://vdocuments.mx/siii-dominator-ii.html
- https://documents.pub/document/infrastructure-enhancement-and-traffic-mitigation-program-bdem-ladotd-bridge-design.html
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